Since you aren't fighting the force of gravity you can make your gantry as big as you need with extremely long arms, that can be incredibly light weight.
Practical limitations still apply. Long arms, especially if something as heavy as a laser head is attached to it, will have massive leverage. Gravity might be gone, but you still have inertia.
It is to make infinite axis manufacturing to work, since you can spin the object however you want in a 3d space to do work to it.
How do you spin the object? It still has to be attached to something to move it. In the end you'll end up with a setup of two six-axis robot arms that would work just as well on Earth.
I don't think you do either. You don't need support structures when you can build things inside out instead of directionally. When you can automatically fuse them together instead of needing to weld or bolt them.
You do, actually. Also, cold welding doesn't quite work with powders or wires.
Layered printing isn't 3d printing, it's 2.5d at best.
It's the standard process mainly because it's easier and a natural consequence of how powder bed fusion works. The end result is the same tho, and the achievable geometries are the same. Can't do powder bed fusion in space anyway.
Sounds like an engineering problem that you have to work on, I wonder how you'd get there?
It's an engineering problem that you only have to work on if you wanted to do additive manufacturing in space, for which I'm not convinced there is enough incentive to bother.
I'm thinking gantry systems and you are thinking build plates.
Gantry systems aren't really a big deal, anyway. One could make additive manufacturing arbitrarily large right now, but the reality is that there's no market for that. Making large parts takes a looooooong time, and accelerating build processes is still in R&D. Using multiple laser heads for example, which has the issue of putting more heat in, potentially influencing the process. Additive manufacturing is quite complex in those tiny details, my former colleagues were cursing about ten different things at once. New hotness for welding (both keyhole welding and additive welding) is melt pool control via beam shaping. Quite fascinating. Anyway, the point is that we're still very far off from where we'd potentially benefit from doing this shit in space.
Which you don't need in space, you just continue to show your myopic thinking.
Well, you only need them in powder bed fusion, which won't work in space anyway. In Direct Energy Deposition you don't need them on Earth either, but there you're limited by resolution.
Can't really do those cool fine internal structures with DED. But that's not the fault of gravity, it's just the process as it is right now.
It's slow on earth when compared to subtractive manufacturing. That's because most products we make and use can be done with simple geometries and fused together later if needed. The most complex parts we print now are turbine blades which have resulted in huge efficiency boosts. The new hot gimmick now is using two robot arms to press sheets into shapes you couldn't before without damaging the material.
It's pretty slow in general. There are certain physical limitations that you can't easily get around. Thermal buildup is a big issue that limits overall speed and scalability. Especially if you want to build fine structures, you can't ramp up the laser power and process speed arbitrarily since the process window (spot temp over melting, but not vaporising) gets smaller. So it just takes time.
None of this will be helped by doing it in microgravity. It'll be slow in space, too. I mean, what you want to do there? Dozen-meter-sized components with internal cooling channels and ultracomplex geometries? You can just do that on Earth if you wanted, which nobody does at the moment because there's no point to it. Some build rather large vessels with DED, but that's a rarity, usually it's using DED to add some parts to existing work pieces.
Infinite axis manufacturing is a concrete application. Spinning an object in any direction or orientation to do work to is a huge benefit. Printing inside out without needing internal supports allows you to design cooling and oiling passages you'd never be able to do otherwise. You could make 1 piece motors that would be extremely reliable compared to what we use now.
Again, how do you spin the object? Gotta touch it somehow. Wanna use EM pulses or gas jets to move it? In the end you'll have it on a robot arm again.
You can already do all of that on Earth, though.
These aren't pie in the sky ideas, they are basic consumer grade plans in space. Just look at how you think 3d printing is using bedplates and layers but in space instead of an entirely new creative principle.
No, I get what you mean, but I have practical experience in additive manufacturing, general engineering and physics. Layering isn't really a limitation for the geometry, it's just for simplifying calculations and more for powder bed fusion anyway. In DED you also do layers, but not in strict horizontal layers. Particularly with PBF we can already make insane geometries right here on Earth.
And it's not really consumer grade, let's be real. The costs would be ridiculous, and there'd be very few consumer grade applications for it in the first place.
Additive manufacturing is cool and all, but there are a few more decades worth of R&D left before we can worry about the limitations of gravity.
Which was my entire point from the beginning. There's not much point in doing shit in space right now. It's just expensive and for the most part adds more engineering problems than it solves. But some day we're gonna hit some limitations on Earth, and then it'll make sense to start doing it in space, maybe.
Look, I'm a physicist. I'm all for doing shit just for the sake of it, but I also have enough real world experience in various industries to know that money doesn't grow on trees, and that you need to explain why you want to spend insane amounts of money. Yes, sure, we can defund the third world and spend the money on SPAAAAACE, but even if all those billions would be available right now it'd be spent on more important things first.